Description:
Plastic tubes filling and sealing machine automatic inner heating for toothpaste production line machines from A to Z automatic tubes filler sealer equipment
Filling and sealing machine for plastic&laminated&alum tubes:
Power supply 380(220)V/50Hz
Poductivity capacity 20-50pcs/min
Filling volume 10-200ml
Volume precision 10-50ml≤±5% 50-100≤±3%
Tube Diameter 16-50mm
Weight 320kg
Dimension 1190*790*1500mm
Automated plastic tube filling and sealing machine with inner heating system for the toothpaste production line from A to Z.The specifications of all the machines from A to Z in producing toothpaste (According to all your requirements , we offer you the specifications as follows for your reference)
Ⅰ、1T One stage Reverse Osmosis Water Purifier
Specification:
RO Water purifying system uses the American latest Reverse Osmosis device. Meanwhile ,this equipment with the preprocessing device,by the high pressure , it enables the water to pass the reverse osmosis film with a diameter of one ten-thousandth of a micron and separates impurities, ion, microbes and colloids in the water, so as to meet the water requirements in cosmetics ,pharmacy ,electronics and food industries.
Technological flow chart of water production
Raw water——Pressure pump—Multimedia Filter——Active carbon Filter——Ultrafilter——RO system——Purifying water tank
Equipment configuration
1、 Pressure Pump Material：Stainless steel Model：5㎡/h
Quantity ：1piece Brand ：Joint venture
2、 Multimedia Filter Material：Stainless steel Model：1465
Configuration：Stainless steel pipes and valves
Filtering material：Quartz sand Quantity ：1set
Country of origin：America
2、 Active carbon Filter Material ：stainless steel
Model ：1465 Configuration：Stainless steel pipes and valves
Filtering material：Apricot shell Active carbon Quantity ：1set
Country of origin：America
3、 Ultrafilter
Material：stainless steel Model：D220×H550
Filter element ：PP 20 inch 5pieces（3-5u） Quantity ：1set
4、 RO system
Model ：RO-1000L Country of origin：Assembling the imported parts
Configuration ：
Power supply 380(220)V/50Hz
Poductivity capacity 20-50pcs/min
Filling volume 10-200ml
Volume precision 10-50ml≤±5% 50-100≤±3%
Tube Diameter 16-50mm
Weight 320kg
Dimension 1190*790*1500mm
Automated plastic tube filling and sealing machine with inner heating system for the toothpaste production line from A to Z.The specifications of all the machines from A to Z in producing toothpaste (According to all your requirements , we offer you the specifications as follows for your reference)
Ⅰ、1T One stage Reverse Osmosis Water Purifier
Specification:
RO Water purifying system uses the American latest Reverse Osmosis device. Meanwhile ,this equipment with the preprocessing device,by the high pressure , it enables the water to pass the reverse osmosis film with a diameter of one ten-thousandth of a micron and separates impurities, ion, microbes and colloids in the water, so as to meet the water requirements in cosmetics ,pharmacy ,electronics and food industries.
Technological flow chart of water production
Raw water——Pressure pump—Multimedia Filter——Active carbon Filter——Ultrafilter——RO system——Purifying water tank
Equipment configuration
1、 Pressure Pump Material：Stainless steel Model：5㎡/h
Quantity ：1piece Brand ：Joint venture
2、 Multimedia Filter Material：Stainless steel Model：1465
Configuration：Stainless steel pipes and valves
Filtering material：Quartz sand Quantity ：1set
Country of origin：America
2、 Active carbon Filter Material ：stainless steel
Model ：1465 Configuration：Stainless steel pipes and valves
Filtering material：Apricot shell Active carbon Quantity ：1set
Country of origin：America
3、 Ultrafilter
Material：stainless steel Model：D220×H550
Filter element ：PP 20 inch 5pieces（3-5u） Quantity ：1set
4、 RO system
Model ：RO-1000L Country of origin：Assembling the imported parts
Configuration ：
（1）4 pieces BE-4040 low pressure Conposite membrane,4 pieces stainless steel tubes.
（2）1 piece High pressure pump , the model is QDL2-150,the type is vertical multistage pump。
（3）Stainless steel frame,stainless steel pipes,pressurization index is 25㎏/㎝2。
（4）Electric controller （Including 1 piece digital readout conductivity gauge,2 pieces flow gauge,4 pieces pressure gauge,1 piece PLC Controller,3 sets Pump control switch.
（5）PLC and Imported solenoid valve control the automatic flushing system（Automatically flushing 60seconds when the machine turn on,automatically flushing 60 seconds after the machine working 6 hours continuously ）
Capacity and characteristics
1、 Continuous water production without the need of regeneration ,reducing labor strength.
2、 Automatically turn the machine off when it is short of water cause by the low pressure and full of water cause by the high pressure .
3、 PLC microcomputer monitoring, flushing the reverse osmosis membrane af regular intervals.
4、 Small in size ,low energy consumption,non-pollution ,no need regenerateion and meet the GB drinking water requirements.
5、 90% parts are imported , using the famous brand membrane to improve the stability and durability of the equipment.
The requirements of the machine operation
a) Raw water
1、Pressure of water-in ≥1.5㎏/㎝2 2、pipe diameter≥1″ 3、Comductivity of the water-in≤300us/㎝
b) Voltage Three phase and four wires 15A RCD
c) Size 2200×800×1800m3
Power:2.5kw Voltage:380V three phase four wires Current:Max6A
The Advantage of EDI
(1) No regeneration chemicals. (2)Continuous ,simple operation. (3)No hazardous waste stream.(4)Reduced facility requirement (5)High flow rates (6)Coast effective
(7)Robust stack design (8)Consistent and predictable results (9)Easy to install and maintain
(10)Standard film technology,lowest voltage(11)Energy-saviry and environmental (12)No need to add salt or concentrated water resycle system.
Ⅱ 300L Toothpaste making machine
From this picture you can see the platform,ladder,mian mixer,gel mixer, pre-mixer.
But this structure just for your reference, it will be changed a little bit according to your capacity and the factory layout
Technical parameter
1、Mian tank : （Steam heating ）
Inner layer :Material :SUS 316LThickness :6mm,Inner diameter :800mm( adjusted according to the hight of the building )
Middle layer ：Material :A3，Thickness :6mm,
Shell ：Material ： 304-2B Stainless steel ，thickness :2mm,
The main blender：Motor Power :3Kw，Reducer model :BLY22，Speed ratio :1：43，blending with scraper
High shear disperser ：2sets，Power : 5.5Kw，380V,970r/min,the motor is vertical type 。Using Germany advanced technique,the two high shear dispersers take the place of the Colloid mill, to make the toothpaste more smooth.
Hydraulic Pump：For lifting ，motor power :1.5Kw,
Vacuum pump：SZ-60(water ring type)
Bottom valve：4 pneumatic valves ,not manual opertion.
Frame：Stainless steel
2、Premix tank ： Quantity：2pieces
Inner layer：Material：US316L，Thickness :4mm, Inner diameter :500mm
Middle layer：Material :A3，Thickness :6mm,
Shell ： 304-2B Stainless steel ，thickness :2mm,
Blender ：Power :1.1Kw,380V,940r/min 2pieces
3、Powder hopper
Single layer ：SUS 316L，Thickness :2mm, Inner diameter ：600mm
Blender：Motor power :1.1Kw，Reducer Model ：WB120-23
4、Rotor pump :1 piece
5、Platform：Stainless steel ，square steel tube :50*50*1.5
Anti-skidding aluminium plate,thickness :5mm
Ⅲ 300L Movable storage tank
1、 Capacity：300L
2、 Material ：SUS 316L，Sealed type 。
3、 CIP Cleaning with spray ball
4、 Air filter ，outlet
5、 Movable type ，4 wheels ，handle，quick coupler (More convenient to connect with the toothpaste delivery pump)
Ⅳ Inner –Heating tube filling and sealing machine
(1) It can fill and seal different size of tubes(the same as the samples) : 15,25,45,110 and 130g.
(2) Capacity:600pieces/h for 130g
(3) Add one toothpaste delivery pump to transfer the toothpaste bulk to the filler reservoir from the storage tank .
(4) Install one level controller sensor at the tube filler reservoir for auto-relenishment of toothpaste bulk from the storage tank, and the Alarm activated when the storage tank level get low.
(5) The material contact parts are 316L stainless steel.
(6) The machine with the safty cover.
(7) It can seal and cut the end to be semi-rounded end shape.
(8) It has the sealing temperature controller,and counter.
(9) The code date,batch No. expiration date embossed with 12 combined characters of numbers,letter alphabet and “-“dash symbols.
It is including 7 sets for number “0-9”, 4 sets of letter alphabelts, and 3 sets of the “-“dash character symbol.
Specification
It suits for filling ,sealing and date printing the products adopting tube packing of daily chemistry,pharmacy,food ,chemistry,industry.
The machine was characterized by mechanism structure, stable operation,high speed ,high efficiency,low noise ,simple structure,
convenient operation and maintenance and less fault.Automatically insert the tube and position,PLC control system,heat the inner
tube with hot air ,accurate position.Can adjust and show on touch screen the filling volume automatically ,
it is an ideal machine for sealing the plastic tube for it is attractive appearance and reliability.
Technical Parameters
Power supply:380(220)V/50Hz
Poductivity capacity:20-50pcs/min
Filling volume:10-200ml
Volume precision:10-50ml≤±5% 50-100≤±3%
Tube Diameter:16-50mm
Weight:320kg
Dimension:1190*790*1500mm
Toothpaste Corollary Equipments Chiller
Ⅴ Conveyor Belt for toothpaste making line
1、 The length : 2m
2、 The end of the conveyor is stainless steel ，the length is 850mm
3、 The width of the conveyor is 750mm,hight is 750mm(can be adjsuted±5mm)
4、 The width of the belt is 250mm, material is rubber .
5、 The speed of the conveyor is adjustable.
Ⅵ Laboratory 5L vacuum homogenizing emulsifer
Vacuum homogenizing emulsifer
Technical parameter
Ⅶ，Laboratory High Shear Dispersing Emulsifier
Rated voltage :AC220V 50Hz Input power:150w Output power:90w
Rated torque:0.94Nm Rotating speed control: stepless
Range of rotating speed:50-1400rpm The maximum torque of chuck:92Ncm
the range of the mixer height:0.5-10mm mixing weight:2800ml
overall dimension:320*220*760mm
The installation of machines in toothpaste production line in Singapore finished by PENGLAI factory engineers in the south east asia country.
From 10TH to 23RD June 2012 after our goods was shipped sucessfully to singapore ,our engeering team has been staying in Singapore to take charge of installation and test plus instruction of the toothpaste production line.
Finally we got a sucessful done for the installation and teaching them how to operation the toothpaste whole production line from A to Z like the water treatment system ,Vacuum emulsifiers as well as automatic filling machine.
（2）1 piece High pressure pump , the model is QDL2-150,the type is vertical multistage pump。
（3）Stainless steel frame,stainless steel pipes,pressurization index is 25㎏/㎝2。
（4）Electric controller （Including 1 piece digital readout conductivity gauge,2 pieces flow gauge,4 pieces pressure gauge,1 piece PLC Controller,3 sets Pump control switch.
（5）PLC and Imported solenoid valve control the automatic flushing system（Automatically flushing 60seconds when the machine turn on,automatically flushing 60 seconds after the machine working 6 hours continuously ）
Capacity and characteristics
1、 Continuous water production without the need of regeneration ,reducing labor strength.
2、 Automatically turn the machine off when it is short of water cause by the low pressure and full of water cause by the high pressure .
3、 PLC microcomputer monitoring, flushing the reverse osmosis membrane af regular intervals.
4、 Small in size ,low energy consumption,non-pollution ,no need regenerateion and meet the GB drinking water requirements.
5、 90% parts are imported , using the famous brand membrane to improve the stability and durability of the equipment.
The requirements of the machine operation
a) Raw water
1、Pressure of water-in ≥1.5㎏/㎝2 2、pipe diameter≥1″ 3、Comductivity of the water-in≤300us/㎝
b) Voltage Three phase and four wires 15A RCD
c) Size 2200×800×1800m3
Power:2.5kw Voltage:380V three phase four wires Current:Max6A
The Advantage of EDI
(1) No regeneration chemicals. (2)Continuous ,simple operation. (3)No hazardous waste stream.(4)Reduced facility requirement (5)High flow rates (6)Coast effective
(7)Robust stack design (8)Consistent and predictable results (9)Easy to install and maintain
(10)Standard film technology,lowest voltage(11)Energy-saviry and environmental (12)No need to add salt or concentrated water resycle system.
Ⅱ 300L Toothpaste making machine
From this picture you can see the platform,ladder,mian mixer,gel mixer, pre-mixer.
But this structure just for your reference, it will be changed a little bit according to your capacity and the factory layout
Technical parameter
1、Mian tank : （Steam heating ）
Inner layer :Material :SUS 316LThickness :6mm,Inner diameter :800mm( adjusted according to the hight of the building )
Middle layer ：Material :A3，Thickness :6mm,
Shell ：Material ： 304-2B Stainless steel ，thickness :2mm,
The main blender：Motor Power :3Kw，Reducer model :BLY22，Speed ratio :1：43，blending with scraper
High shear disperser ：2sets，Power : 5.5Kw，380V,970r/min,the motor is vertical type 。Using Germany advanced technique,the two high shear dispersers take the place of the Colloid mill, to make the toothpaste more smooth.
Hydraulic Pump：For lifting ，motor power :1.5Kw,
Vacuum pump：SZ-60(water ring type)
Bottom valve：4 pneumatic valves ,not manual opertion.
Frame：Stainless steel
2、Premix tank ： Quantity：2pieces
Inner layer：Material：US316L，Thickness :4mm, Inner diameter :500mm
Middle layer：Material :A3，Thickness :6mm,
Shell ： 304-2B Stainless steel ，thickness :2mm,
Blender ：Power :1.1Kw,380V,940r/min 2pieces
3、Powder hopper
Single layer ：SUS 316L，Thickness :2mm, Inner diameter ：600mm
Blender：Motor power :1.1Kw，Reducer Model ：WB120-23
4、Rotor pump :1 piece
5、Platform：Stainless steel ，square steel tube :50*50*1.5
Anti-skidding aluminium plate,thickness :5mm
Ⅲ 300L Movable storage tank
1、 Capacity：300L
2、 Material ：SUS 316L，Sealed type 。
3、 CIP Cleaning with spray ball
4、 Air filter ，outlet
5、 Movable type ，4 wheels ，handle，quick coupler (More convenient to connect with the toothpaste delivery pump)
Ⅳ Inner –Heating tube filling and sealing machine
(1) It can fill and seal different size of tubes(the same as the samples) : 15,25,45,110 and 130g.
(2) Capacity:600pieces/h for 130g
(3) Add one toothpaste delivery pump to transfer the toothpaste bulk to the filler reservoir from the storage tank .
(4) Install one level controller sensor at the tube filler reservoir for auto-relenishment of toothpaste bulk from the storage tank, and the Alarm activated when the storage tank level get low.
(5) The material contact parts are 316L stainless steel.
(6) The machine with the safty cover.
(7) It can seal and cut the end to be semi-rounded end shape.
(8) It has the sealing temperature controller,and counter.
(9) The code date,batch No. expiration date embossed with 12 combined characters of numbers,letter alphabet and “-“dash symbols.
It is including 7 sets for number “0-9”, 4 sets of letter alphabelts, and 3 sets of the “-“dash character symbol.
Specification
It suits for filling ,sealing and date printing the products adopting tube packing of daily chemistry,pharmacy,food ,chemistry,industry.
The machine was characterized by mechanism structure, stable operation,high speed ,high efficiency,low noise ,simple structure,
convenient operation and maintenance and less fault.Automatically insert the tube and position,PLC control system,heat the inner
tube with hot air ,accurate position.Can adjust and show on touch screen the filling volume automatically ,
it is an ideal machine for sealing the plastic tube for it is attractive appearance and reliability.
Technical Parameters
Power supply:380(220)V/50Hz
Poductivity capacity:20-50pcs/min
Filling volume:10-200ml
Volume precision:10-50ml≤±5% 50-100≤±3%
Tube Diameter:16-50mm
Weight:320kg
Dimension:1190*790*1500mm
Toothpaste Corollary Equipments Chiller
Ⅴ Conveyor Belt for toothpaste making line
1、 The length : 2m
2、 The end of the conveyor is stainless steel ，the length is 850mm
3、 The width of the conveyor is 750mm,hight is 750mm(can be adjsuted±5mm)
4、 The width of the belt is 250mm, material is rubber .
5、 The speed of the conveyor is adjustable.
Ⅵ Laboratory 5L vacuum homogenizing emulsifer
Vacuum homogenizing emulsifer
Technical parameter
Ⅶ，Laboratory High Shear Dispersing Emulsifier
Rated voltage :AC220V 50Hz Input power:150w Output power:90w
Rated torque:0.94Nm Rotating speed control: stepless
Range of rotating speed:50-1400rpm The maximum torque of chuck:92Ncm
the range of the mixer height:0.5-10mm mixing weight:2800ml
overall dimension:320*220*760mm
The installation of machines in toothpaste production line in Singapore finished by PENGLAI factory engineers in the south east asia country.
From 10TH to 23RD June 2012 after our goods was shipped sucessfully to singapore ,our engeering team has been staying in Singapore to take charge of installation and test plus instruction of the toothpaste production line.
Finally we got a sucessful done for the installation and teaching them how to operation the toothpaste whole production line from A to Z like the water treatment system ,Vacuum emulsifiers as well as automatic filling machine.
http://gearpackaging.com/
Contact:Tony
Cellphone:+86-188-1682-5234
Telephone:+0769-8270-8461
Skype:Gearpacakaging Tony
E-mail:gearpacking@gmail.com
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