Curved tubes filling sealing machine pharmaceutical special tube end tail sealer filler equipment customized tube packaging solution

Description:

Model:GP-600A
Filling hopper Maximum volume: 65L
E equipped with liquid level controller, with output signal of either a pneumatic or electric pump and double deck heating hopper for option
Filling cylinder
3 sizes of filling cylinder are available:
20Ø mm filling cylinder for filling 3~40cc volume
45Ø mm filling cylinder for filling 20~200c volume
61Ø mm filling cylinder for filling 30~330cc volume
Working station Rotary working station, 12 stations, equipped with cam controller
Sealing device STRONG Brand Sealing device
Speed 30~70 pcs./min, depending on the tube diameter and filling volume
Main drive motor 1 HP variable speed motor
Motor for mixer 1/4 HP variable speed motor or 90W soeed regulating motor (for option)
Power supply 220V x 1Px 50/60 HZ，internal transformer 220V x 3Px 50/60 HZ
Air supply Pressure: 5~8 Kg/cm2, Comsumption: 250l/min
Equipped with water filter for compressed air
Dimension 2250x 1450x 2200 m/m
Weight N.W./ G.W.: 800/ 950 Kg

Model:GP-600A Pharmaceutical curved tubes filling sealing machine for cream is suitable for filling all kinds of pasty and viscous fluid and the materials alike, into plastic and laminated tubes and then internally heating tubes, sealing and printing lot number or production date. It is used in the industries of pharmaceutics, foodstuffs, cosmetic and daily chemicals.
With touch screen and PLC control system employed, convenient, visualized and reliable non-touch operation of the machine is effected of compact design and auto tube feed. Driving part is fully-closed. Full steps of tube feeding, marking identification, filling, hot air sealing, code printing, trimming and ejecting out the tube are conducted by automatic system. Tube feeding is conducted pneumatically, accurately and reliably.

The tube-feeding, filling, sealing, tube-trimming, serial number typing process are automatic operation. End products will be ejected from the eject funnel.Use contact type heater to seal tube fastly. Suitable for soft plastic tubes, laminated plastic tubes, aluminum laminated tubes.
ADVANTAGE on customized tubes filling sealing machine curved tube filler sealer machinery model GP-600A
1.This machine is equipped with a compiter program controlled man-machine-interface with a touch display unit and PLC comtrols, easy for adjustment and operation. The man-machine interface can adjust the speed of the main drive motor, the step motor and the driving motor for the Mixer and required quantity.
2. Safety protection function: In case of any occurance of the following: temperature too low, air pressure too low, the tubes to be filled are too high or tii low, the safety door is opened, the motor torque is too high, insufficient filling volume inside a tube or the connected cartooning machine is out of order etc., a signal of the related failure will be sent to the LED display to inform the operator for correction, so that the sealng quality and production quantity can be controlled. The hopper is equipped with automatic mixer which helps the filling process to be more smoothly. Optional filling hopper with temperatore and liquid level control function are available for selection.
3.Tubes packed in a box can fed automatically onto the tube holders by a special feeding devicee. This machine is equipped with fast-speed tube feeding device and special cleaning device can be comtrolled by a step motor with a photo-cell element for locating the accurate position of tubes; and the filling device.
4. Equipped with a safety device. If there os no tube available on the tube holder, no filling action will be made. If any tube is positioned too high or too low, the machine will stop. During the filling operation, the tubes can be lifted up and down.
5. The machine is equipped with a housing made of stainless steel to prevent from any contamination due to any peeling of any painting treatment.
6. Equiped with a safety acrylic hood for preventing from any danger of personnel injury or contamination by any foreign body for hygienic reason.
7.All machine parts contacing with the filling material are made of stainless steel SUS 316.
8.Equipped with a cam controller with 12 working stations. Fast speed, easy operation and low rate of failure. Change of working another tube size is easy without the need of any special tool. This machine is also suitable for sealing tubes in diameter 50mm.
9. Equipped with a contact type heater for fast heating process, therefore, low production cost and easy for maintenance. Besides, the filler sealed will not get damaged, such as any physical or chemical color or quality change.
10. Equipped with special designed filling nozzle to prevent contaminating the tube when filling. After one filling cycle is completer, the air blow device will blow the air to cut off any remaining filler, this a dripping (leakage) problem can be avoided.
11.Equipped with tube cutting device which is suitable for PE and plastic laminated soft tubes. This device will cut unnecessary parts and make the end product more perfect in appearance. The cutting pattern can be designed as customer's requirement.
SPECIFICATION on model GP-600A customized tubes filling sealing machine :

Features:
1). Automatic control system by PLC and touch screen. The electrics brand is customized.
2). intelligent temp control and cooling system makes sealing more reliable
3). With easy and quick adjustment, multiple kinds of tubes can be filled on one machine
4). Original Swiss LEISTER heater is adopted to get more steady and reliable sealing
5). The part contacting materials is made of 316L stainless steel, clean, sanitary and conforming to GMP standard
6). With safety device, the machine is shut down when the door is opened and filling carried out only with tubes fed.
7). The production capacity can be realized and control automatically, normal speed is 40~60pcs/min
8). Human-machine interface with direct display and control.
9). Automatic detection of tube direction inversion., SICK inversion detection photo sensor can accurately detect the inverted tube.
10). No tube no fill, preventing a waste of the materials
11). The machine can stop automatically when the production is completed by the setting quantity
12). All parts of filling are assembled by quick couplers, which makes it convenient to clean and sterilization.
13). The machine is stepless frequency conversion timing system. The filling speed can be set easily
14). The air blow system is installed at the filling nozzle, cutting the material and no drop
15). The mechanical parts are of famous brand with lubricants maintenance, no noise or pollution.
16). High quality cam is applied for indexing
17). The machine is designed to connect the automatic material feeding system with the emulsifying machine or mixing machine conveniently Overload Protection Provided
18). Overload Protection Provided
19). High-viscous material will have automatic temperature control and blending system.(optional)
20). Nitrogen Injection Function (optional)
21). Material feeding pump. (optional)
22). Water cooler(chiller). (optional)

Necessary equipment industrial chiller together with the tubes filling sealing machine :

Optional part for filling sealing equipment :

Different sizes of tubes require different tube pucks :

WORKING AREA REQUIREMENT:
Clean working room, at ambient temperature approx. 20℃.
Installation of one cooling air pipe to be connected with the inlet of the blower, for the purpose of cooling the temperature of the sealed tubes.
APPLICATION: Tooth paste, medical paste, make-up creams, face cleaner, glue, shampoo, watercolor, jams, chocolate, instant glues, food additives and biochemical products etc.