Tuesday, March 5, 2019

Drinking water bottle shrink sleeve labeling machine Shrink Sleeve&Labeling Solutions Steam Heating Tunnel Shrink-labeling Bottles with capsule Equipment Labels Applicator

Description:
Drinking water bottle shrink sleeve labeling machine Shrink Sleeve&Labeling Solutions Steam Heating Tunnel Shrink-labeling Bottles with capsule Equipment Labels Applicator
Model:GP-W200
Dimension 2500L*1120W*2100H
Weight:650kg 
Capacity Max 100 B/Min
Power supply 220V/50hz/Single phase
Power 1.5KW
Material of Stainless steel 304
Label length 30mm~260mm
Label thickness 0.035mm~0.13mm
Bottle diameter 25mm~125mm
Bottle shape:Square, circular, ellipse, flat bottles
Shrinking:7.2-19.2KW oven power (or steam)
The body of this label inserting machine adopts a great deal of aluminium alloy, combined with anode treatment and 304 stainless steel, enabling the overall structure of the machine to be more robust and durable. As for mechanical performance, its modular and human-oriented design ensures easier operation with high speed and more convenient style change.
Human-machine interface is adopted for the control circuit and it is easy to learn. The excellent circuit design further ensures the label inserting speed of this machine to be in the leading position internationally. Due to its completely new design concept, not only lots of mechanical adjustment has been eliminated, but also the accuracy of label cutting and production speed has been further enhanced.

The followings will be the detailed description on mechanical operation of this machine.
The main machine, conveyor and shrinking oven etc. shall be adjusted to be in one straight line. The centre of the conveyor and the cutter head centre of the main machine shall be aligned with each other and the reference plane shall be adjusted to be level. The foundation bolts of the main machine shall enter the support ground without any clearance. Check and confirm the voltage of the power supply. Enough space shall be left for positioning of the main machine for the convenience of future spot check and repair. The ambient temperature shall be not higher than 45°C to avoid defects of bought out components. The placed location of the main machine shall be free from direct blow of fan or cold air, and flowing air may impact label inserting.
Basic parameter for shrink labeling machine with steam tunnel:

Model GP-W200
Dimension    2500L*1120W*2100H
Weight:650kg 
Capacity Max 100 B/Min
Power supply    220V/50hz/Single phase
Power    1.5KW
Material of    Stainless steel 304
Label     length 30mm~260mm
Label     thickness    0.035mm~0.13mm
Bottle diameter 25mm~125mm
Bottle shape:Square, circular, ellipse, flat bottles
Shrinking:7.2-19.2KW oven power    (or steam)
Other details of model GP-W200 SLEEVE LABELING MACHINE with Steam Tunnel

Drawing of sleeve labeling machine with steam tunnel:
1.Cutter head unit /cutting knife
2. Machine frame unit
3.Shrinking oven
4. Driving unit
5.Screw for bottle separation
6. Bottle carrying unit
7.Central Column
8. Central column
9.Electric eye unit
10. Hairbrush unit
11. Brush-down unit
12. Material rack unit
13. Conveyor belt
14. Driven unit
15.Material feeding rack
16. Human machine interface

Functions of each part
1.Cutter head unit 
Built-in blade to conduct cutting operation to the shrinking film with planet matching type and deflection crankshaft steel structure.
2.Machine frame
The whole machine adopts sus304, combined with anode treatment and 304 stainless steel, for supporting the main machine and fixed conveyor belt.
3.Shrinking oven (electric heating or steam type) 
Take advantage of heat from electric heating or steam to shrink and paste inserted labels on the bottles.
4.Driving unit 
Single unit or double units synchronized servomotor is adopted for control to convey shrinking film at fixed dimension.
5.Screw for bottle separation 
Put inserted material on the bottles and convey them at fixed clearance through the screw so that the bottles separate with equal distance and it is easier for label inserting.
6.Bottle carrying unit 
Synchronized running at both sides, use only on hand wheel to adjust the height and bottle positioning, the purpose of which is to ensure no shaken of bottle during conveying and to be easier for setting of label inserted height.
7.Central column 
To insert and pull of the label film material so that the film material can be conveyed and cut.
8.Electric eye unit 
Use electric eye to transfer signal and provide control system for fixed dimension conveying.
Adjust location and height of the electric eye to determine cutting position of blade in the cutter head
9.Hairbrush unit 
Operation Manual for GP-W200 automatic shrink sleeve labeling machine
Use rubber to brush the inserted label to the fixed position.
10.Brush-down unit 
Synchronized adjustment mechanism adjust two transmission wheels of clean-down unit to slightly contact the roller at the bottom of the central column, and insert the label into the bottle
with quite high rotating speed while labels pass through.
11.Material rack unit 
The fixed paper ring of label film material can be set after adjustment from 5” to 10”, and the output of material is carried out by a transmission roller reduction motor.
12.Conveyor belt 
The frequency converter is used to adjust the speed of conveyor belt so that it matches with the capacity of the machine.
13.Electric eye for bottle monitor 
Monitor bottles to the suitable location, output signal to automatically insert volume label.
14.Material feeding unit 
It is composed of material feeding box controlling label feeding tension and material feeding rack located above the electric eye rack unit for label turning and fixing, the purpose of which is for
conveying of label film material.
15.Human machine interface 
It is the control backbone of the machine. The operation display pages include manual, automatic,setting, abnormal display etc., and there are several knobs and press buttons for the operation of the inserting volume label.


Circuit for sleeve labeling machine model GP-W200
Detailed explanation on HMI screen:
Monitor operation
Production is the actual number of products that need to be set, and the machine will automatically shut down when the output is equal to the current output
Monitor


Monitoring data of Conveyor motor& film feeding motor .
Parameter setting

Touch-screen operate interface explanation
Pre-inspection&How-to-clean tips
Inspection upon arrival of the machine at the site
►Check if the machine is in good condition. In case of damage or incomplete package, please inform the carrier immediately.
►Please check if the received machine is the same as you purchased, and check if the model indicated in the nameplate is the same as purchased.
►Please check if all accessories for site installation have been received, and if they are complete and free from damage.
For handling, please consider 3 dimensions and installation clearance to make sure that there will be sufficient space for all connections and maintenance operations.
● Handle the machine with forklift from specified location, and lifting off is not allowed.
● There shall be enough carrying capacity at the site for installation of the machine, or at least there shall be proper tightening measures.
● Proper space shall be left at the left and right sides of the machine to ensure air flow and ventilation of electric unit
● There shall be enough support points at the right installation locations.
● Pushing, pressing, and prizing the cabinet of the machine are not allowed. The bottom frame of the machine is the only part carrying the load.
How-to-clean-machine Tips:
Wipe off foreign substance like dust and oil stain etc. left on the machine during transportation and installation. Wipe with clean cloth the sliding surface of transmission parts of the machine such as guide bar, guide way, screw and gear slide rest etc., and apply lubricating oil again.
Pay attention that no oil shall be applied on belt pulley, belt and rubber wheel and electric parts like motor etc.
Final samples:
Sleeve film roll:
Wooden case packaging and shipment:

http://gearpackaging.com/
Contact:Tony 
Cellphone:+86-188-1682-5234 
Telephone:+0769-8270-8461
Skype:Gearpacakaging Tony

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